from Climate Alert Volume 10, No. 3 July - August 1997

Companies Vie To Bring Fuel Cell Powered Autos to Market

Auto exhaust emissions are the largest single source of air pollution in the world, especially in urban areas, says James Cannon, author of a recent study of hydrogen as an energy carrier in transportation.

Hydrogen as an energy source could be produced in "virtually unlimited quantities" from renewable sources, Cannon points out, and its use would yield almost no pollutants. This potential has set off a ferocious competition among the world's auto makers.

Front Runner

Farthest ahead is Daimler-Benz which unveiled a fuel cell-powered six passenger sedan in May 1996. The Mercedes-Benz NECAR II can travel more than 62 miles per hour and has a range of 155 miles. Its 300 fuels cells take oxygen from the air, mix it with hydrogen to produce an output of 50kW. The hydrogen is carried in pressurized gas cylinders on the roof.

Daimler-Benz has said the hydrogen will eventually be replaced by methanol which can be stored in a standard car fuel tank; a gas-generating system would produce hydrogen in the car directly from the methanol. Although this reaction would produce carbon dioxide as a waste by-product, it is only a fraction of the amount produced by the internal combustion engine.

Helmut Werner, President of Mercedes-Benz, has said, "The fuel cell is no longer a technical gimmick. It offers superb prospects for automotive application in the next century and beyond."

For several years, Daimler has been working closely with Canada's Ballard Power System, Inc. of Vancouver to develop fuel cell systems for buses, vans and now passenger cars. In February 1996, Ballard won a $6 million contract from Georgetown University of Washington, DC for a 100 kW fuel cell to power a 40-foot bus.

Other Competitors

Shortly behind Daimler, in the fall of 1996, Toyota announced that it had developed Japan's first fuel cell electric vehicle, based on the RAV4L, powered by nickel-metal hydride batteries. The energy conversion efficiency of this 5-door vehicle, like that of other fuel cell-powered cars, is over 60 percent, two to three times that of internal combustion engines which lose more than 80 percent of their energy as waste heat. The only by-product is water vapor; there are no hydrocarbon, carbon monoxide, nitrous oxide or CO2 emissions.

Volvo and Volkswagen have begun developing a fuel cell vehicle, as have Toyota, Honda, Mazda, BMW, and Renault. Belgium, Canada, Ireland, Italy, Norway, Saudi Arabia are also actively pursuing hydrogen power projects.

United States Role

While the US pioneered the development of fuel cells, Robert Rose, director of Fuel Cells 2000, has noted that it has lost the lead in fuel cell vehicles, and some have said is at least four years behind. Although US spending on hydrogen development has grown dramatically since 1990, increasing 10-fold, the US expenditures in 1995 were $10 million, surpassed by Japan's $23 million and Germany's $12 million. The Department of Energy's concept vehicle is scheduled for the year 2000 with a prototype to be built by 2004. But the US is at a disadvantage, says Patrick Takahashi, outgoing president of DOE's Hydrogen Technical Advisory Panel, because energy prices are low. Hydrogen will not become competitive unless the price of oil doubles, he predicts.

Half of US air pollution regulated under Federal law and 32 percent of CO2 emissions implicated in global warming come from autos. "The actions US policy-makers and business leaders take now will determine the role the US will play now in the energy systems of the future," Cannon has said. Fossil fuels produce about 23 billion tons of toxic emissions year (as opposed to only 12 million tons of pollutants from more often vilified tobacco), T. Nejat Vesiroglu, president of the International Association of Hydrogen Energy, has stated. Economic damage worldwide &emdash; to the health of humans, plant and animals &emdash; from fossil fuels amounts to $2.7 trillion, he noted.

But establishing a hydrogen-based transportation system will probably take several decades, according to Cannon, and in the meantime natural gas, a fossil fuel with substantial advantages over oil-derived fuels, could ease the transition. Natural gas already powers 750,000 vehicles in the world and would dramatically reduce air pollution, with less carbon monoxide and toxic air pollutants, fewer hydrocarbon and CO2 emissions, less nitrous oxides than gas.

3 Hydrogen Technological Modes:

  • in internal combustion engines

  • in fuel cells for electric vehicles

  • in a hybrid combination of engines and fuel cells with electrical storage systems such as batteries.

The hydrogen electric hybrids, combining on-board engines that generate power with electrical systems that store power, have possibly the greatest market potential. Demonstration models are lighter, smaller, more versatile and yield better performance.

A decade of research could lead to a variety of vehicles fueled by hydrogen, performing as well or better than today's vehicles with much less impact on the environment. Support could come from a shift in investment away from nuclear or fossil fuel research. Veziroglu asks the fossil fuel companies to make long-term plans to phase out their marketing of fossil fuels and replace them with hydrogen, initially manufactured from fossil fuels , then with nuclear energy, eventually with renewable energy. We should make a conversion to a full hydrogen energy system in an orderly and planned way as fast as possible, he pleads. "We need fossil fuels to be saved for future generation's chemical raw materials."

 

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